Archive for the ‘Spray Foam Insulation’ Category

Tuesday, September 27th, 2011

Spray Foam Material Handling and Storage

As the days begin to warm, your equipment starts to work more frequently, and the purchasing of material increases, there grows a responsibility to the material components. There are two core aspects to properly maintaining the PMDI (ISO) and Polyol components of spray foam insulation, Processing and Storage. There is no single constant for all types of material, but there are some general guidelines and recommendations that can be applied to most types of SPF insulation.
drums Spray Foam Material Handling and Storage

Material Storage

PMDIs, the A-component, and Polyols, the B-component, are complex materials that need to be stored properly, especially during the warm months of summer. Common temperatures for storage typically start around 60oF to 70oF and top off in the vicinity of 100oF. It is ideal to store materials in a well-ventilated and climate controlled area, yet not everyone has accessibility to such a facility. Knowing your specific manufacturer’s recommended storage temperatures and watching for the bowing of drums are vital to ensuring the proper performance of your product when you begin to process and apply it.

Material Processing

There are four key metrics that guide applicators to ideal application conditions with most types of spray foam:

  • Material Temperature
  • Equipment Heater Temperatures
  • Material Preparation
  • Equipment Pressures

Spray foam equipment heater temperatures and pressures are often different from one producer of foam to another. Common to most SPF insulations is the fact that open cell products are often subject to a higher range of both pressure and temperature settings. A small change in your equipment’s heater temperatures or pressures can yield very different results in the output of the SPF.

On the material side, the physical drum temperature and preparation of the material are key steps in a successful application. Many open cell spray foams require a process of agitation and/or recirculation before any spraying begins. Drum temperatures need to be maintained at the manufacturer’s recommended levels, which typically land around 75oF. Proper drum temperature is one of the factors in producing quality, high yielding spray foam.

Always consult with your manufacturer before spraying any SPF products to make sure all recommended pressures, temperatures, settings, and other conditions are met.

Tuesday, September 27th, 2011

Heat Transfer, R-Value, and Spray Foam Insulation

The energy conservation industry has experienced explosive growth while continuing to develop new technologies. For the consumer, deciding which materials and devices offer the greatest return on investment can often be confusing. Over the last five decades, thorough research reveals that the greatest energy savings per dollar invested comes from maximizing the insulation value of a home or business. Among the different insulation materials, spray foam insulation offers substantial advantages over competing systems.

Heat Transfer: Conduction, Convection, and Radiant

The purpose of any insulating material is to slow the transfer of heat. To compare the relative effectiveness of the different insulation alternatives, it is important to understand how heat moves through materials and space.

heat Heat Transfer, R Value, and Spray Foam InsulationConduction: Conductive heat transfer is the process where thermal energy travels through the mass of a material on a molecular level. Conduction occurs when heat passes through a single material or multiple materials that are in direct contact with one another. Conduction is a primary method that heat uses to migrate through the ceiling, floors and walls of a structure. Placing spray foam insulation directly between two highly conductive materials will substantially slow the process, especially when compared to other insulation types such as fiberglass or cellulose.

Convection: Heat that moves through the air is called convective transfer. Differing pressures between warm and cold air provide the mechanism for this kind of movement as warm air seeks out colder air. Since warm air escapes through breaches in a building’s envelope, additional fuel must be used to heat the colder air that replaced it. In the cooling season, the convection transfer reverses as warmer air from the outside infiltrates into the home. Spray in foam insulation systems that seal the perimeter of the building are most effective in eliminating convention currents.

Radiant Heat: Heat that is transferred through the electromagnetic spectrum is known as radiant heat. This form of heat transfer is best addressed through installing materials with surfaces that have exceptional reflectivity properties.

r value Heat Transfer, R Value, and Spray Foam InsulationR-Values and Spray Foam Insulation

Most insulation systems are designed to address conduction fairly well, while doing a poor job of addressing convection and radiant heat transfer. The insulation industry has adopted a standard called “R-value” which is a measurement of conductive heat transfer through an insulating material over a given period of time. The problem with this standard is where its focus is, conductive heat transfer which is only small part of the pie when it comes to whole issue of heat transfer. Spray foam insulation is the only type of major insulation that performs at a high level across all three fronts of heat transfer: conduction, convection, and radiant heat transfer which makes it the best choice for keeping your home comfortable and your energy costs low.